Products > High Temperature Composites > Hybrid Composite Systems

Hybrid Composite Systems

Seamless integration between PSC-10 and UHT-21 materials systems via co-fabrication. Only put the refractory where it’s needed

Co-fabrication of PSC-10 and UHT-21 to save weight and cost without loss of performance.

Both our PSC-10 and UHT-21 use the same base pre-preg components, allowing for seamless integration of the two materials systems beginning at the lamination stage.

 

Key Features:

A common prepreg system enables co-lamination and curing of PSC-10 and UHT-21 in the preform state. The materials systems are combined and co-processed as one component through our entire fabrication process.

HCS

Diagram of an Aeroshell glide body illustrating the areas that would require UHT-21 for thermal performance while the bulk of the glide body remains PSC-10

 

Benefit to Customer

The refractory-modified pre-preg is only placed in the hot sections where necessary for the component to have greater thermal resistance.  The rest of the component is the PSC-10 system which saves both weight and cost relative to a fully refractory-modified component with no appreciable difference to the mechanical properties of the system.

hybrid system CT

CT Scan of a hybrid composite showing the refractory-modified system as only the inner layers (hot side) of a C/SiC flow-path

PSI Products

High Temperature Composites

PSC-10

PSC-10

Baseline C/SiC CMCs with service temps up to 3000°F

UHT-21

UHT-21

Refractory-modified C/SiC CMCs with service temps up to 5000°F

Hybrid Composite Systems

Hybrid Composite Systems

Co-fabrication of PSC-10 and UHT-21 to save weight and cost without loss of performance.

Castable, Chopped Fiber Composites

Castable, Chopped Fiber Composites

Low-cost, castable C/SiC alternative to our laminated composites

Pre-preg Braiding of Organic Composites

Pre-preg Braiding of Organic Composites

Rapid fabrication of organic preforms via braiding of woven pre-preg tapes

Direct Z-pin Insertion

Direct Z-pin Insertion

Z-directional reinforcement of laminated composites without loss of properties in x-y plane

Flexible Thermal Protection Systems

Flexible Thermal Protection Systems

Thin, stackable CMC sheets with bend radii as small as 3.5”

Chemical Vapor Deposition

Chemical Vapor Deposition

Coating application to fibers and fabrics