PSI's Rechargeable Lithium Metal Cell

Physical Sciences Inc. (PSI) of Andover, Massachusetts, has been awarded a research contract from NASA Glenn, to develop a rechargeable lithium metal cell.
PSI is developing a rechargeable lithium metal cell with energy density >400Wh/kg. This represents a >70% increase as compared to similarly constructed cells using commercial off-the-shelf components. Further, the use of lithium metal eliminates the need to produce the anode material and electrode, simplifying cell construction and thus reducing cost. The Phase I work will build upon PSI’s previous efforts focused on forming a high power cell design. These efforts have demonstrated the ability to construct pouch sized cells that charge and discharge without the formation of dendrites. During Phase I, PSI will build high energy pouch cells and demonstrate the cycling efficiency of its lithium metal cell design. A specialized electrolyte will be developed that maximizes the cycle life and offers comparable performance to conventional electrolytes designed for graphite cells. A composite separator tailored to efficiently operate with the electrolyte will be used to provide a reduced diffusion distance between the anode and cathode. Phase I testing will demonstrate each component can be scaled to allow stable cycling of Ah pouch cells. Phase II will focus on building multi amp hour cells that achieve the targeted energy density, 400Wh/kg.

This cell technology could be utilized in all NASA battery applications. In particular, the rechargeable lithium metal cell technology could be used in any mission or application that requires low mass and low volume. The absence of an intercalation component on the negative electrode allows for higher discharge rate capabilities. Applications include EVA suits, landers, rovers, habitats, vehicle power, and power for payloads.

For further information contact:

Dr. Christopher Lang

Physical Sciences Inc.

20 New England Business Center

Andover, MA 01810

Telephone: (978) 689-0003

Fax: (978) 689-3232